The Hidden Cost of "We've Always Done It This Way"
Why does every purchase order need three signatures? Why are staff printing emails just to scan them back in? And why does somebody still update a spreadsheet that was created in 2007? Apparently, there's a very good reason. "We've always done it this way." Wonderful. Let's see how much that explanation is costing.
The Seven Most Expensive Words in Business: "We've Always Done It This Way."
It's Monday morning.
A new employee has started work at your company.
They're intelligent, enthusiastic and keen to understand how things operate.
They've just been shown how to process a customer order.
First, the order gets printed.
Then someone signs it.
Then it gets scanned.
Then the scanned document gets emailed to another department.
That department prints it again.
And finally, someone types the information into a spreadsheet.
The new employee raises a perfectly sensible question.
"Why don't we just process it digitally?"
An experienced colleague looks up from their desk.
There's a moment of silence.
Then comes the answer.
And with those words, the conversation ends.
Nobody remembers exactly when the process started.
Nobody knows whether the original reason still exists.
And nobody has checked whether there's now a better way to do it.
The process simply continues.
Now, tradition isn't automatically a bad thing.
Some longstanding business procedures exist for excellent reasons. They may protect safety, prevent fraud, support customers or satisfy legal obligations.
But others survive simply because nobody has challenged them.
At DigitalBooth, our Operational Audit service examines how businesses operate, from the moment an enquiry or order arrives to the people, processes and systems involved in delivering it.
And one particularly useful question is:
Let's visit the museum.
Welcome to the Museum of Business Habits Nobody Questions
The exhibits below are fictional, but many businesses will recognise the sort of processes they represent.
Created years ago. Still updated daily. Nobody remembers why.
Requires several managers to authorise minor routine expenses.
Every document must be printed, signed, scanned and filed.
Museum admission is free. Maintaining the exhibits may not be.
Why Do Businesses Keep Processes That No Longer Make Sense?
Usually, nobody wakes up in the morning and decides to make the business deliberately inefficient.
Outdated processes often develop gradually.
A company starts small.
A particular method works perfectly well.
Then the company grows.
More employees.
More customers.
More departments.
And more complicated requirements.
But the original process doesn't change.
What worked for five employees is now being used by fifty.
Sometimes the system becomes awkward so gradually that nobody notices.
Other reasons include fear of disruption, unclear responsibility, lack of time or uncertainty about whether an alternative would actually work.
And sometimes the original reason for a process has simply been forgotten.
Five Reasons Old Processes Survive
- Habit: The team is familiar with the existing method.
- Risk aversion: Nobody wants to break something that still functions.
- Limited visibility: Management doesn't know how much effort the process consumes.
- Unclear ownership: Nobody has responsibility for reviewing the procedure.
- Change fatigue: Previous improvement projects may have caused disruption or disappointment.
Understanding why a process exists is essential before changing it.
Otherwise, you might remove something that was providing a useful control.
Ten Outdated Business Habits That Deserve a Proper Review
Three Managers Must Approve a £15 Purchase
An employee needs a routine replacement item.
Their manager approves it.
Then the department head.
Then finance.
Then someone asks for a paper copy.
Approvals are important, especially for higher-risk expenditure.
But the approval process should be proportionate to the value and risk involved.
Printing Emails to Scan Them Back Into the Computer
Someone receives a digital document.
They print it.
Sign it.
Scan it.
And email the scanned document to another employee.
Sometimes physical signatures or original documents genuinely are required.
But if the process only exists through habit, suitable digital approval methods may reduce unnecessary handling.
Six Departments, Six Different Customer Lists
Sales has its own records.
Operations maintains another set.
Accounts keeps a separate list.
And management receives a weekly spreadsheet combining all three.
The problem isn't necessarily Excel.
It's that nobody has established which records are authoritative and how changes should be shared.
An Hour-Long Meeting to Confirm Nothing Has Changed
Every Monday, twelve employees attend a meeting.
Everybody provides an update.
Most of the information is already available elsewhere.
Meetings can be valuable for decisions, collaboration and resolving issues.
But a recurring meeting should have a clear purpose and worthwhile outcomes.
The Engineer Has Finished. The Paperwork Hasn't.
A completed job sheet sits in a van until the employee returns to the office.
Accounts can't invoice.
Operations can't close the job.
And the customer wants a copy.
Suitable mobile forms may help, provided offline access, security and staff usability are addressed.
Three Hours Every Friday Copying Figures
Somebody exports information from several systems and combines it into a management report.
The report may be genuinely useful.
But if the data is already available digitally, it may be worth exploring better reporting or integrations.
Sales Sends an Email. Operations Sends Another Email.
An order moves between departments through a chain of messages.
Important information gets buried.
Someone starts working from an old version of the requirements.
And nobody knows which department owns the next step.
Clear records and responsibilities may help reduce delays.
Only Sarah Knows How the Process Works
A valuable employee understands every shortcut, exception and hidden spreadsheet formula.
Then they go on holiday.
Suddenly, the business cannot complete a routine task.
Critical knowledge should be documented and supported by suitable training.
Nobody Uses It. Everybody Is Afraid to Cancel It.
A business pays monthly for a platform introduced years ago.
The original employee who purchased it has left.
Nobody knows what it does anymore.
But it continues appearing on the accounts.
Review software licences carefully, including contract terms and dependencies, before cancelling anything.
We Type It Here, Then Type It There
A customer submits information.
One employee records it in the CRM.
Another copies it into the job management system.
A third enters it into the accounts platform.
If the systems can communicate appropriately, there may be opportunities to reduce manual duplication.
How Much Can an Outdated Business Process Actually Cost?
Let's look at a fictional company with an approval process that requires fifteen unnecessary minutes of administration per request.
Assume the company processes twenty such requests each week.
That's five hours of staff time per week.
Using an illustrative employee cost of £25 an hour and fifty working weeks per year:
| Calculation | Illustrative Result |
|---|---|
| 20 requests × 15 minutes | 5 hours each week |
| 5 hours × 50 weeks | 250 hours each year |
| 250 hours × £25 | £6,250 annual staff-time value |
The calculation is straightforward.
But the real business question is more complicated.
Are all fifteen minutes unnecessary?
Does the approval process prevent costly mistakes or unauthorised purchases?
Could the process be simplified without weakening controls?
And what would the business do with any staff time released?
The £6,250 figure is an estimate of time currently allocated to the process, not a guaranteed cash saving.
The actual value of changing the process depends on the answer to those questions.
Measure the current process, understand why each step exists and estimate only the portion that can realistically be improved. Include implementation and ongoing costs before calculating a business case.
Not Every Old Process Is Bad. Some Exist for Very Good Reasons.
Here's something that deserves proper attention.
An old process isn't necessarily an inefficient process.
Some activities have remained unchanged because they work.
Some checks exist to protect customers, employees or the business.
And others are required by contracts, safety procedures or legislation.
For example, an engineering inspection may need a formal sign-off.
A financial transaction may require separation of duties.
And particular records may need to be retained in an appropriate format.
Removing those steps simply to save a few minutes could create much larger problems.
Repeated manual entry, unclear handovers, unnecessary printing or approvals that no longer match the risk involved.
Safety checks, fraud prevention, appropriate authorisation, legal requirements and reliable audit records.
The objective is to remove unnecessary effort while maintaining the controls the business genuinely needs.
That's a better goal than simply making every process shorter.
Why Staff Resist Change. And Why They Might Have a Point.
Management decides to introduce a new system.
A presentation is prepared.
The director announces that everything is going to be faster, easier and more efficient.
The new software launches Monday.
By Tuesday, half the team wants the old system back.
It's tempting to blame the employees.
"They just don't like change."
But sometimes staff resistance is useful feedback.
Maybe the new system requires more steps.
Maybe nobody explained why the process is changing.
Maybe staff weren't involved in testing.
Or perhaps the application genuinely doesn't work properly on the devices employees use.
That doesn't mean every objection should stop a worthwhile improvement.
It means those objections should be understood.
Practical Ways to Manage Change
- Explain the problem before presenting the solution.
- Involve employees who perform the work.
- Test important workflows before rollout.
- Provide appropriate training and guidance.
- Allow users to report genuine problems.
- Measure whether the new method actually improves results.
A business process should be designed around real operational needs, not just what looks impressive in a management presentation.
How to Fix an Outdated Process Without Turning the Office Upside Down
You don't need to replace every system by next Tuesday.
In fact, trying to do everything at once can introduce unnecessary risk.
A more practical approach is to select one process, understand it properly and test a sensible improvement.
Choose a Process
Start with an activity causing clear delays, duplicated work, recurring errors or unnecessary effort.
Map Every Step
Follow the process from beginning to end, including people, systems, approvals and exceptions.
Understand the Purpose
Identify why each action exists and whether it provides an important operational or control function.
Design a Better Method
Consider removing unnecessary steps, clarifying ownership or improving existing technology.
Test With Real Staff
Pilot the new approach, gather feedback and check that essential requirements remain satisfied.
Measure the Outcome
Compare time, errors, customer impact and other relevant measures against the previous method.
Sometimes the improvement is surprisingly simple.
A clear handover.
One agreed record.
A shorter approval route.
A better-designed form.
And other times, software or automation is worth investigating.
The right solution depends on the process.
Do You Need New Software to Fix an Old Business Process?
Not always.
In fact, purchasing new software before understanding the underlying problem can make matters worse.
Imagine a company with a complicated approval process.
Management decides to automate it.
So now the request travels through the same unnecessary seven stages.
But digitally.
Congratulations.
You've built a faster version of the wrong process.
Before commissioning software, consider whether the process could be simplified first.
Four Possible Solutions
1. Process Change: Remove or simplify unnecessary steps.
2. Better Use of Existing Tools: Configure features already available in current software.
3. Automation and Integration: Connect suitable systems and reduce repetitive activities.
4. Bespoke Development: Build tailored software where specialist workflows make it commercially worthwhile.
DigitalBooth provides CRM & Business Automation and App Development for projects where technology is part of the solution.
But selecting the right technology should follow a proper assessment of the requirements.
What Happens When Nobody Ever Reviews the Process?
A process that worked well years ago may become unsuitable as the company grows.
More employees.
Different customer expectations.
New software.
Changed regulations.
And new operational requirements.
If processes aren't reviewed, a business may gradually accumulate extra steps, duplicated records and inconsistent procedures.
This can create more than just financial cost.
Work waits unnecessarily between departments or approval stages.
Customers experience slow responses, repeated questions or inconsistent updates.
Staff spend time working around procedures that don't fit the way work is actually performed.
Old processes may no longer reflect current responsibilities, security requirements or relevant obligations.
Regular process reviews help identify these issues before they become larger problems.
Who Actually Owns Your Business Processes?
Here's a question worth asking in your next management meeting.
Who is responsible for keeping each important process up to date?
Not who performs it.
Who owns it.
Who checks whether it still works?
Who approves changes?
And who makes sure the documentation matches what employees actually do?
Without clear ownership, outdated procedures can survive indefinitely.
Everyone uses the process.
Nobody feels responsible for reviewing it.
So the company ends up operating on a collection of inherited habits.
Assign clear process owners, document important procedures and review them when business requirements, risks or systems change. Make sure ownership doesn't depend on one employee being permanently available.
Build a Business Where People Are Allowed to Ask "Why?"
Some of the best operational improvements start with an employee asking an innocent question.
"Why do we enter this twice?"
"Why does this need printing?"
"Why does the report take three hours?"
"Why can't operations see the information sales already has?"
Those questions shouldn't automatically be treated as criticism.
They can reveal opportunities.
Of course, employees won't always know the full reason a control exists.
Management may have access to legal, financial or contractual information that explains it.
But that is an opportunity to explain the requirement.
If nobody can explain why a process exists, it deserves investigation.
The DigitalBooth "Does This Process Still Make Sense?" Checklist
Use these questions to review an established procedure.
Can someone explain why this process exists?
Does the original reason still apply?
Are people repeatedly entering or checking the same information?
Are approvals appropriate to the value and risk involved?
Have employees been asked what makes the process difficult?
Could systems you already own support a better workflow?
Which safety, financial, legal or security controls must remain?
Do you know how much time the process takes and how often errors occur?
Is someone responsible for keeping the procedure updated?
Could the same outcome be achieved more reliably or efficiently?
A few uncertain answers may justify a closer review.
But the objective should be better business outcomes, not change for its own sake.
How DigitalBooth Reviews Outdated Business Processes
Imagine a growing company approaches us.
It's been trading successfully for years.
The staff are experienced.
Customers are generally happy.
But internal administration is becoming increasingly complicated.
Management suspects there are inefficiencies but doesn't know where to start.
A practical review would begin by understanding how the business actually operates.
Stage 1 — Follow the Work
Review the journey from receiving an enquiry or order through purchasing, delivery, staff activity, invoicing and reporting.
Stage 2 — Speak With Employees
Understand how the process is performed in practice, including informal workarounds and recurring problems.
Stage 3 — Identify Unnecessary Effort
Look for duplicated information, avoidable delays, excessive handovers and outdated procedures.
Stage 4 — Protect Important Controls
Identify the safety, legal, financial and operational requirements that must be maintained.
Stage 5 — Recommend Practical Improvements
Consider process changes, improved responsibilities, supported integrations, automation or bespoke development.
Stage 6 — Measure Results
Evaluate whether changes actually improve efficiency, reliability, staff experience or other relevant business outcomes.
Our Operational Audit service is designed around this broader examination of how businesses work.
Final Verdict: Tradition Is Lovely. Unnecessary Administration Isn't.
There's nothing wrong with a company having established ways of working.
Experience matters.
Consistency matters.
And reliable procedures can be extremely valuable.
But processes shouldn't survive forever simply because nobody remembers who created them.
Businesses change.
Technology changes.
Customer requirements change.
And what worked brilliantly ten years ago may now be creating avoidable work.
The answer isn't to replace everything at once.
It's to examine the processes that matter, understand why they exist and improve those that no longer serve the business well.
Sometimes the answer is better training.
Sometimes it's clearer responsibilities.
Sometimes it's using existing software properly.
And sometimes a bespoke application can help.
But the next time somebody says:
"We've always done it this way."
Try asking:
"Does that mean it's still the best way?"
It's a simple question.
But it could start a very useful conversation.
Still Running Your Business Around Processes Nobody Can Explain?
DigitalBooth helps businesses review how work moves through their organisation, from enquiries and purchasing to staff responsibilities, internal systems and reporting.
Our operational reviews focus on finding unnecessary complexity, reducing avoidable effort and identifying practical ways to improve productivity.
Explore DigitalBooth Operational Audits →Frequently Asked Questions
What are outdated business processes?
Outdated business processes are procedures that no longer fit an organisation's current needs, technology, scale or requirements. Not every longstanding process is outdated; its purpose and effectiveness need reviewing.
How can old business processes increase costs?
They may create unnecessary administration, delayed decisions, duplicate work, avoidable mistakes or extra handling. The actual impact should be measured rather than assumed.
How do I identify inefficient business processes?
Map the steps involved, speak to the employees performing them, identify repeated or unclear activities and measure relevant time, error and delay information.
Should every business process be automated?
No. Some processes require human judgement, safety controls, financial approvals or legal checks. Simplify and understand the process before considering suitable automation.
Why do employees resist operational changes?
Reasons may include poor communication, insufficient training, previous unsuccessful changes or legitimate concerns about new workflows. Involving staff and testing changes can help address those issues.
What is business process improvement?
Business process improvement involves examining how activities are performed and making suitable changes to improve efficiency, reliability, quality, customer experience or other operational outcomes.
Do we need new software to modernise our business?
Not necessarily. Improvements may involve clearer responsibilities, simpler procedures, existing software, integrations or training. Bespoke software is appropriate only where it offers justified value.
Can DigitalBooth review our operational processes?
Yes. DigitalBooth offers Operational Audits , CRM & Business Automation and App Development to help businesses explore practical improvements.



